1.STEP 1. Using scan tool (M.U.T.-III SE), check the data list.
Use scan tool (M.U.T.-III SE) to check the data list (Refer to DATA LIST REFERENCE TABLE).- Item number 540: EVP leak from tank NG
Q: Is the check result normal?
2.STEP 2. Check harness between IPDM E/R connector terminal number 78 and ELCM connector terminal number 8.
Check power supply line for damage.Q: Is the check result normal?
Repair or replace the connector, or repair the damaged harness wire.
3.STEP 3. Check harness between ELCM connector terminal number 2 and ECM connector terminal number 93, check harness between ELCM connector terminal number 4 and ECM connector terminal number 80, check harness between ELCM connector terminal number 5 and ECM connector terminal number 117, check harness between ELCM connector terminal number 6 and ECM connector terminal number 107, and check harness between ELCM connector terminal number 7 and ECM connector terminal number 97.
Check signal line for damage.Q: Are the check result normal?
Repair or replace the connector, or repair the damaged harness wire.
4.STEP 4. Check harness between ELCM connector terminal number 1 and ground.
Check ground line for damage.Q: Is the check result normal?
Repair or replace the connector, or repair the damaged harness wire.
5.STEP 5. Check harness between IPDM E/R connector terminal number 66 and evaporative emission purge solenoid connector terminal number 2.
Check power supply line for damage.Q: Is the check result normal?
Repair or replace the connector, or repair the damaged harness wire.
6.STEP 6. Check harness between evaporative emission purge solenoid connector terminal number 1 and ECM connector terminal number 14.
Check output line for damage.Q: Is the check result normal?
Repair or replace the connector, or repair the damaged harness wire.
7.STEP 7. Check the evaporative emission purge solenoid for leaks.
Check evaporative emission purge solenoid itself (Refer to ENGINE, Engine, Motor and Emission Control – Emission Control – Evaporative Emission System EVAPORATIVE EMISSION PURGE SOLENOID CHECK).Q: Does the evaporative emission purge solenoid hold pressure?
8.STEP 8. Check for leaks in hose A, hose B and hose C.
Use a hand vacuum pump to check hose A, hose B and hose C.Q: Does the hoses hold vacuum?
Replace any damaged hose.
9.STEP 9. Check for leaks in tube D and tube E.
Use a hand vacuum pump to check tube D and tube E.Q: Does the tubes hold vacuum?
Replace any damaged tube.
10.STEP 10. Check the fuel tank solenoid valve for leaks.
Check fuel tank solenoid valve itself (Refer to ENGINE, Engine, Motor and Emission Control – Emission Control – Evaporative Emission System FUEL TANK SOLENOID VALVE CHECK).Q: Does the fuel tank solenoid valve hold pressure?
11.STEP 11. Check for leaks in tube F and tube G.
(1) Drain the fuel from the fuel tank.
(2) Use a hand vacuum pump to check each tube F and tube G.
Q: Does the tubes hold vacuum?
Replace any damaged tube.
12.STEP 12. Check for leaks in tube H, tube I and evaporative emission (sub).
Use a hand vacuum pump to check each tube H, tube I and evaporative emission (sub).Q: Does the tubes and evaporative emission (sub) hold vacuum?
Replace any damaged tube or evaporative emission (sub).
13.STEP 13. Check for leaks in the fuel tank.
Check for leaks in the fuel tank (Refer to ENGINE, Fuel Supply – On-vehicle Service FUEL LEAK CHECK OF FUEL TANK).Q: Are any leaks found?
<When there is a leak from the attachment points of the fuel pump module, fuel tank differential pressure sensor, fuel level sensor or levelling valve>
Repair or replace the leaked parts and check again that there are no leaks.
14.STEP 14. Using scan tool (M.U.T.-III SE) to check the data list, after perform the evaporative emission system monitor test.