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REMOVAL AND INSTALLATION
 
 
PRE-REMOVAL OPERATION
 
 
POST-INSTALLATION OPERATION
 
 
Removal steps
•Heater hose H (EGR cooler side connection) (Refer to Heater & Air conditioning system - heater hose - Removal and Installation)
1.EGR valve pipe gasket
2.EGR pipe heat protector
3.EGR valve bracket
•A/C compressor harness clamp bracket
4.EGR cooler unit (EGR valve & EGR cooler & EGR pipe assembly)
5.Water hose C (thermostat case side connection)
6.EGR pipe gasket
7.EGR valve
8.EGR valve gasket
9.EGR cooler
5.Water hose C (EGR cooler side connection)
10.EGR pipe
11.EGR pipe gasket
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<<  EGR PIPE GASKET / EGR PIPE / EGR COOLER / EGR VALVE GASKET / EGR VALVE / EGR COOLER UNIT (EGR VALVE & EGR COOLER & EGR PIPE ASSEMBLY)/ EGR VALVE BRACKET INSTALLATION
1. When assembling the EGR cooler unit, make sure all of the protrusion parts of each gasket are at the positions shown in the drawing.
2. Assemble the EGR cooler unit and EGR pipe gasket (main catalytic converter assembly side) to the main catalytic converter assembly with the gasket protrusion parts in the positions shown in the drawing and temporarily tighten the nuts (1) and bolts (2) shown in drawings.
3. Assemble the EGR valve bracket to the EGR valve and cylinder head and temporarily tighten the bolts (3) shown in drawing.
4. Tighten the nuts (1) and bolts (2 and 3) in drawing of the previous steps to their specified torque.
Tightening torque:
  • Nut in Figure 1: 25 ± 3 N·m (19 ± 1 ft-lb)
  • Bolt in Figure 2: 24 ± 3 N·m (18 ± 1 ft-lb)
  • Bolt in Figure 3: 22 ± 4 N·m (17 ± 2 ft-lb)