EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

PRE-REMOVAL OPERATION

Engine Coolant Draining (Refer to Engine Cooling - On-Vehicle Service ENGINE COOLANT REPLACEMENT)
Air Intake Hose, Intake Duct Removal (Refer to Intake exhaust AIR CLEANER REMOVAL AND INSTALLATION)
Front Motor (Power Unit) Cable, Generator Cable Connection [Refer to Electric Motor Control Unit (EMCU) and Motor (Electeric Motor Unit) - Power Drive Unit POWER DRIVE UNIT REMOVAL AND INSTALLATION]
Remove the Drive Battery Cable and Clamp Bracket [Refer to Electric Motor Control Unit (EMCU) and Motor (Electeric Motor Unit) - Power Drive Unit POWER DRIVE UNIT REMOVAL AND INSTALLATION]
Radiator Upper Hose Removal (Refer to Engine Cooling RADIATOR REMOVAL AND INSTALLATION)
Connection of Water Hoses A and C to the Thermostat Case Side (Refer to Engine Cooling WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
Linear A/F Sensor Connector Connection, Connector Clamp Removal (Emission Control - Exhaust Gas Recirculation System (EGR) CATALYTIC CONVERTER REMOVAL AND INSTALLATION)

POST-INSTALLATION OPERATION

Linear A/F Sensor Connector Connection, Connector Clamp Removal (Emission Control - Exhaust Gas Recirculation System (EGP) CATALYTIC CONVERTER REMOVAL AND INSTALLATION)
Connection of Water Hoses A and C to the Thermostat Case Side (Refer to Engine Cooling WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
Radiator Upper Hose Installation (Refer to Engine Cooling RADIATOR REMOVAL AND INSTALLATION)
Install the Drive Battery Cable and Clamp Bracket [Refer to Electric Motor Control Unit (EMCU) and Motor (Electeric Motor Unit) - Power Drive Unit POWER DRIVE UNIT REMOVAL AND INSTALLATION]
Front Motor (Power Unit) Cable, Generator Cable Connection [Refer to Electric Motor Control Unit (EMCU) and Motor (Electric Motor Unit) - Power Drive Unit POWER DRIVE UNIT REMOVAL AND INSTALLATION]
Air Intake Hose, Intake Duct Installation (Refer to Intake and Exhaust AIR CLEANER REMOVAL AND INSTALLATION)
Engine Coolant Refilling (Refer to Engine Cooling - On-Vehicle Service ENGINE COOLANT REPLACEMENT)

			Removal steps
		1.	EGR temperature sensor (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		2.	Gasket (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		3.	EGR valve pipe (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		4.	EGR valve pipe gasket (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		5.	EGR inlet pipe (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		6.	EGR valve pipe gasket (Refer to engine cooling - WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION)
		7.	EGR passage gasket
		8.	EGR valve connector connection
		9.	EGR valve
		10.	EGR valve gasket

INSTALLATION SERVICE POINTS

>>A<< EGR VALVE GASKET INSTALLATION

Install the EGR valve gasket with the protrusions positioned as shown in the figure so that the front and back are correct.

>>B<< EGR PASSAGE GASKET INSTALLATION

Securely set the EGR passage gasket into the groove of the inlet manifold without allowing twisting or causing any damage.