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REMOVAL AND INSTALLATION
 
 
<Up to 20 Model year>
caution
  • Disconnect the battery (-) terminal and wait for 60 seconds or more before starting work. Insulate the disconnected (-) terminal by wrapping a tape.
  • Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow contact with water, oil, or others. If a dent, crack, deformation and others are discovered, replace it with a new one.
  • The parts indicated by * indicates parts which should be temporarily tightened, and then fully tightened with the vehicle standing on the ground at curb weight.
Front end upper bar assembly removal steps
•Front bumper assembly (Refer to GROUP 51, Front Bumper Assembly )
>>C<<1.Front end upper bar assembly
Front suspension strut stiffener plate removal steps
•Strut tower bar (Refer to )
2.Front suspension strut stiffener plate (LH)
3.Front suspension strut stiffener plate (RH)
Front end side panel removal steps
4.Front end side panel (LH)
5.Front end side panel (RH)
Battery bracket removal steps
•Battery tray (Refer to GROUP 54A, Battery )
>>B<<6.Battery bracket A
>>B<<7.Battery bracket B
Upper frame to front pillar brace removal steps
•Fender (Refer to )
8.Upper frame to front pillar brace
Front dash panel insulator removal
9.Front dash panel insulator
Side sill inner gusset removal
10.Side sill inner gusset
Under cover bracket removal
11.Under cover bracket
Body loose panel bracket removal steps
•Second seat assembly (Refer to GROUP 52A, Rear Seat )
12.Body loose panel bracket (LH)
13.Body loose panel bracket (RH)
Tie down hook rear removal
14.Tie down hook rear
Rear bumper reinforcement removal steps
•Rear bumper assembly (Refer to GROUP 51, Rear Bumper Assembly )
>>A<<15.Rear bumper beam
Rear bumper lower bracket removal steps
•Rear bumper assembly (Refer to GROUP 51, Rear Bumper Assembly )
>>A<<16.Rear bumper lower bracket
Rear bumper reinforcement removal steps
•Quarter trim lower (Refer to GROUP 52A, Interior Trim )
17.Rear end brace (LH)
18.Rear end brace (RH)
Tie down hook rear removal
19.Tie down hook rear
Center pillar brace removal
20.Center pillar brace
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< REAR BUMPER BEAM INSTALLATION
Tighten the rear bumper beam bolts in the numerical order to 20 ± 5 N·m (15 ± 3 ft-lb).
 

 
 
>>B<< BATTERY BRACKET A, B INSTALLATION
Tighten the battery bracket A, B bolts in the numerical order to 24 ± 4 N·m (18 ± 2 ft-lb).
 

 
 
>>C<< FRONT END UPPER BAR ASSEMBLY INSTALLATION
Tighten the front end upper bar assembly bolts in the numerical order to 12 ± 2 N·m (106 ± 17 in-lb).
 
 
 
 
<From 22 Model year>
caution
  • Disconnect the battery (-) terminal and wait for 60 seconds or more before starting work. Insulate the disconnected (-) terminal by wrapping a tape.
  • Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow contact with water, oil, or others. If a dent, crack, deformation and others are discovered, replace it with a new one.
  • The parts indicated by * indicates parts which should be temporarily tightened, and then fully tightened with the vehicle standing on the ground at curb weight.
Front end upper bar assembly removal steps
•Front bumper reinforcement (Refer to GROUP 51 - Front Bumper Assembly ).
•Air guide upper panel (Refer to GROUP 51 - Front Bumper Assembly ).
•Front bumper stay (Refer to GROUP 51 - Front Bumper Assembly ).
•Radiator condenser tank (Refer to GROUP 14 - Radiator ).
•Hood lock release cable connection (Refer to ).
•Front impact sensor (Refer to GROUP 52B - Front Impact Sensor ).
>>A<<1.Front end upper bar assembly
Airguide panel removal steps
•Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly ).
2.Airguide panel lower
3.Front bumper lower bracket assembly (LH)
4.Front bumper lower bracket assembly (RH)
5.Front bumper beam assembly
6.Airguide panel upper
7.Airguide panel base
Front end side panel removal steps
1.Front end side panel (LH)
•Engine room under cover front A (Refer to GROUP 51 - Under Cover ).
2.Front end side panel (RH)
Front suspension strut stiffener plate removal steps
3.Front suspension strut stiffener plate (LH)
4.Front suspension strut stiffener plate (RH)
Battery bracket removal steps
•Battery tray (Refer to GROUP 54A, Battery ).
>>C<<5.Battery bracket A
>>C<<6.Battery bracket B
Upper frame to front pillar brace removal steps
•Front fender (Refer to ).
7.Upper frame to front pillar brace
Front dash panel insulator removal
8.Front dash panel insulator
Side sill inner gusset removal steps
1.Side sill inner gusset (LH)
2.Side sill inner gusset (RH)
Under cover bracket removal steps
3.Under cover bracket (LH)
4.Under cover bracket (RH)
Body loose panel bracket removal steps
•Rear seat assembly (Refer to GROUP 52A - Rear Seat Assembly ).
5.Body loose panel bracket (LH)
6.Body loose panel bracket (RH)
Rear wheelhouse inner panel brace removal steps
•Quarter trim lower (Refer to GROUP 52A - Interior Trim ).
7.Rear wheelhouse inner panel brace (LH)
8.Rear wheelhouse inner panel brace (RH)
Rear bumper beam removal steps
•Rear bumper assembly (Refer to GROUP 51 - Rear Bumper Assembly ).
9.Rear bumper beam
10.Rear bumper lower bracket (LH)
11.Rear bumper lower bracket (RH)
Rear floor side brace removal steps
•Quarter trim lower (Refer to GROUP 52A - Interior Trim ).
12.Rear floor side brace (LH)
13.Rear floor side brace (RH)
Tie down hook rear removal
14.Tie down hook rear
Center pillar brace removal steps
15.Center pillar brace (LH)
16.Center pillar brace (RH)
 
 
REMOVAL SERVICE POINT <From 22 Model year>
 
 
<<A>> RIVETS REMOVAL
Use a drill [Φ 4.0 mm (0.2 inch)] to make a hole in the rivet to break it, and remove the rivet.
 

 
 
 
INSTALLATION SERVICE POINTS <From 22 Model year>
 
 
>>A<< FRONT END UPPER BAR ASSEMBLY INSTALLATION
Tighten the front end upper bar assembly bolts in the numerical order to 12 ± 2 N·m (106 ± 17 in-lb).
 

 
 
>>B<< RIVETS INSTALLATION
Use a rivet tool shown as in the illustration to connect the parts with rivets by the following procedures:
1. Insert the rivet into a corresponding location.
2. Set the rivet tool at a portion A of rivet.
3. While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.
4. Thin part of portion A of the rivet will be cut off and the part is fixed in position.
 

 
 
>>C<< BATTERY BRACKET A, B INSTALLATION
Tighten the battery bracket A, B bolts in the numerical order to 24 ± 4 N·m (18 ± 2 ft-lb).