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REMOVAL AND INSTALLATION
 
 
<Up to 20 Model year>
Pre-removal and Post-installation Operation
  • Engine Room Under Cover Front A, B Removal and Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining and Refilling (Refer to ).
  • Air Cleaner Intake Duct and Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner ).
  • Headlight Support Upper Panel Cover Removal and Installation (Refer to GROUP 51, Radiator Grille )
Removal steps
1.Radiator drain plug
2.O-ring
3.Radiator cap
4.Radiator condenser tank hose
5.Radiator condenser tank hose
6.Radiator condenser tank cap
7.Radiator condenser tank
8.Radiator condenser tank bracket
<<A>>>>A<<9.Hose clip
<<A>>>>A<<10.Radiator upper hose
11.Bypass hose
12.Water feed hose B connection
13.Radiator hose pipe
<<A>><<A>>14.Hose clip
<<A>>>>A<<15.Radiator upper hose
<<A>>>>A<<16.Hose clip
<<A>>>>A<<17.Radiator lower hose
•Radiator fan motor connector connection
•Condenser fan motor connector connection
•Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )
18.Fan, fan motor and fan shroud assembly
19.Support upper insulator
•A/C condenser assembly and radiator assembly connection (Refer to GROUP 55 - Condenser Assembly ).
20.Radiator assembly
21.Support lower insulator
22.Nut
23.Radiator fan
24.Radiator fan motor
25.Nut
26.Condenser fan
27.Condenser fan motor
28.Fan shroud
 
 
<From 22 Model year>
Pre-removal and Post-installation Operation
  • Engine Room Under Cover Front A, B Removal and Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining and Refilling (Refer to ).
  • Air Cleaner Intake Duct and Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner ).
  • Headlight Support Upper Panel Cover Removal and Installation (Refer to GROUP 51, Radiator Grille )
Removal steps
1.Radiator drain plug
2.O-ring
3.Radiator cap
4.Radiator condenser tank hose
5.Radiator condenser tank hose
6.Radiator condenser tank hose
7.Radiator condenser tank cap
8.Radiator condenser tank
9.Radiator condenser tank bracket
10.Bypass hose
<<A>>>>A<<11.Radiator upper hose
12.Water feed hose B connection
13.Radiator hose pipe
<<A>><<A>>14.Hose clip
<<A>>>>A<<15.Radiator upper hose
<<A>>>>A<<16.Hose clip
<<A>>>>A<<17.Radiator lower hose
18.Radiator hose pipe
<<A>>>>A<<19.Hose clip
<<A>>>>A<<20.Radiator lower hose
•Radiator fan motor connector connection
•Condenser fan motor connector connection
•Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )
21.Fan, fan motor and fan shroud assembly
22.Support upper insulator
•A/C condenser assembly and radiator assembly connection (Refer to GROUP 55 - Condenser Assembly ).
23.Radiator assembly
24.Support lower insulator
25.Nut
26.Radiator fan
27.Radiator fan motor
28.Nut
29.Condenser fan
30.Condenser fan motor
31.Fan shroud
 
 
REMOVAL SERVICE POINT
 
 
<<A>> HOSE CLIP/RADIATOR HOSE REMOVAL
1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< RADIATOR HOSE/HOSE CLIP CONNECTION
1.
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator hose until the protrusion of the pipe.
3. Align the mating marks on the radiator hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the radiator hose.