42A-SUNROOF ASSEMBLY REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

Post-installation Operation

Sunroof Alignment (Refer to ).
Sunroof Leakage Check (Refer to ).
Learning Procedures for Sunroof Fully Closed Position (Refer to ).

			Roof side fin assembly/Side fin clip assembly removal steps
		•	Roof rack (Refer to GROUP 51, Roof Rack ).
<<A>>		1.	Roof side fin assembly
		2.	Side fin clip assembly
			Slide glass panel assembly/Slide weatherstrip removal steps
		•	Roof rack (Refer to GROUP 51, Roof Rack ).
<<A>>		1.	Roof side fin assembly
		3.	Front inner blind
		4.	Bolt
		5.	Rear link assembly
		6.	Bolt
		7.	Slide glass panel assembly
		8.	Slide glass panel weatherstrip
			Deflector assembly removal
<<B>>		9.	Deflector assembly
			Deflector fastener/Front fix weatherstrip removal steps
		10.	Deflector fastener
		11.	Front fix weatherstrip
			Rear fix weatherstrip removal steps
		•	Roof rack (Refer to GROUP 51, Roof Rack ).
<<A>>		1.	Roof side fin assembly
		3.	Front inner blind
		4.	Bolt
		5.	Rear link assembly
		6.	Bolt
		7.	Slide glass panel assembly
		12.	Rear fix weatherstrip
			Rear fix glass panel assembly removal steps
<<C>>	>>B<<	13.	Rear fix glass panel assembly
		14.	Seal tape
		15.	Molding
			Outer rail removal steps
		•	Roof rack (Refer to GROUP 51, Roof Rack ).
<<A>>		1.	Roof side fin assembly
		3.	Front inner blind
		4.	Bolt
		5.	Rear link assembly
		6.	Bolt
		7.	Slide glass panel assembly
		16.	Outer rail
			Center pillar bracket/Center pillar reinforcement removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
	>>A<<	17.	Center pillar bracket
		18.	Center pillar reinforce assembly
		19.	Roof clip
			Clip bracket removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
<<D>>		20.	Front roll shade
		21.	Clip bracket assembly
		22.	Roof clip
			Front roll shade removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
	>>A<<	17.	Center pillar bracket
		18.	Center pillar reinforce assembly
<<D>>		20.	Front roll shade
			Rear roll shade removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
		21.	Clip bracket assembly
<<D>>		23.	Rear roll shade
			Shade screen removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
	>>A<<	17.	Center pillar bracket
		18.	Center pillar reinforce assembly
		24.	Shade screen
			Front shade motor assembly removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
		•	Front dome light bracket (Refer to GROUP 54A, Dome Light )
		25.	Front shade motor assembly
			Sunroof motor assembly removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
		26.	Sunroof motor assembly
			Rear shade motor assembly removal steps
		•	Headlining (Refer to GROUP 52A, Headlining )
		27.	Rear shade motor assembly
			Mechanism assembly removal steps
		•	Roof rack (Refer to GROUP 51, Roof Rack ).
<<A>>		1.	Roof side fin assembly
		3.	Front inner blind
		4.	Bolt
		5.	Rear link assembly
		6.	Bolt
		7.	Slide glass panel assembly
<<B>>		9.	Deflector assembly
		16.	Outer rail
		•	Headlining (Refer to GROUP 52A, Headlining )
	>>A<<	17.	Center pillar bracket
		18.	Center pillar reinforce assembly
<<D>>		20.	Front roll shade
		21.	Clip bracket assembly
<<D>>		23.	Rear roll shade
		24.	Shade screen
		•	Front dome light bracket (Refer to GROUP 54A, Dome Light )
		•	Connection connector
		25.	Front shade motor assembly
		•	Connection connector
		26.	Sunroof motor assembly
		27.	Rear shade motor assembly
		28.	Mechanism assembly

REMOVAL SERVICE POINTS

<<A>> ROOF SIDE FIN ASSEMBLY REMOVAL

Insert the special tool ornament remover (MB990784) in the gap between the roof side fin assembly and the housing assembly, and remove the seven clips.

note	It is easier to work by removing clips from near the center in the order as shown figure.

2. Remove the rearmost clip of roof side fin assembly to slide out the roof side fin assembly forward.

<<B>> DEFLECTOR ASSEMBLY REMOVAL

caution

Remove the deflector while holding it with your hand to prevent the deflector is rapidly coming off by its spring reaction.

Remove the tapping screw.

2. Remove the net of deflector from the housing using the special tool ornament remover (MB990784).

<<C>> REAR FIX GLASS PANEL ASSEMBLY REMOVAL

Remove the rear fix glass panel assembly in the same way as the window shield (Refer to

<<D>> FRONT ROLL SHADE/REAR ROLL SHADE REMOVAL

As the backlash occurs when removing the roll shade, pass a wire through the stopper hole to support the roll shade.

INSTALLATION SERVICE POINTS

>>A<< CENTER PILLAR BRACKET INSTALLATION

1. Temporarily fix the center pillar bracket with the bolt (1) shown in the figure.

2. Tighten the roof side bolts (2) first, and then tighten the pillar side bolts (3).

>>B<< REAR FIX GLASS PANEL ASSEMBLY INSTALLATION

1. With commercial IPA (Isopropyl alcohol), remove grease from the joining surface of the rear fix glass panel assembly.

2. Apply THE YOKOHAMA RUBBER CO., LTD. glass primer PC-3 or equivalent to the rear fix glass panel and the housing assembly.

3. Leave the sunroof housing assembly for more than 4 hours until the primer is completely dry because the primer is applied 2 times to avoid peeling the adhesive off. Open time is necessary.

Open time: 4 hours or more

4. For the second time, apply THE YOKOHAMA RUBBER CO., LTD. glass primer PC-3 or equivalent to the housing assembly.

5. After the primer is applied for the second time, leave the rear fix glass panel assembly for approximately 3 minutes. Apply THE YOKOHAMA RUBBER CO., LTD. urethane sealant WS-222 or equivalent to the joining surface of the housing assembly. And then install the rear fix glass panel assembly.

Open time: About 3 minutes