Removal and Installation
REMOVAL
1.
Drain engine coolant from radiator. Refer to
Draining
.
caution
Perform this step when engine is cold.
Never spill engine coolant on drive belts.
2.
Remove air duct (inlet). Refer to
Removal and Installation
.
3.
Remove air cleaner assembly. Refer to
Removal and Installation
.
4.
Remove air duct. Refer to
Removal and Installation
.
5.
Remove battery. Refer to
Removal and Installation
.
6.
Disconnect ECM harness connectors from ECM. Refer to
ECM : Removal & Installation
.
7.
Remove battery tray. Refer to
Removal and Installation
.
8.
Disconnect brake fluid level switch harness connectors. Refer to
Removal and Installation
.
9.
Remove engine harness from EVAP canister purge volume control solenoid valve bracket. Refer to Exploded View.
Exploded View
10.
Disconnect radiator hose (upper) from water outlet. Refer to
Removal and Installation
.
11.
Remove engine harness bracket bolt
and remove engine harness bracket
with engine harness
.
12.
Disconnect EVAP canister purge volume control solenoid valve harness connectors
and remove EVAP canister purge volume control solenoid valve harness clamp
.
13.
Remove fuel tube
from EVAP canister purge volume control solenoid valve bracket clamp
.
14.
Remove EVAP canister purge volume control solenoid valve bracket.
15.
Remove EVAP hose
from vacuum delay valve assembly
.
16.
Disconnect engine coolant temperature harness connectors and remove engine coolant temperature harness clamp.
17.
Remove water tube mount bolt
.
18.
Remove water hose (water inlet ‐ EGR cooler) from EGR cooler.
19.
Remove water hose (water outlet ‐ electric throttle control actuator) from water outlet.
20.
Remove water hose (water outlet ‐ CVT oil warmer) from water outlet.
21.
Remove water hose (water outlet ‐ heater) from water outlet.
22.
Remove water hose (water outlet ‐ EGR cooler) from water outlet.
23.
Remove water hose (electric throttle control actuator ‐ EGR cooler)
from water outlet clamp
.
24.
Loosen the water outlet bolts in reverse of the sequence shown and remove the water outlet.
caution
Do not reuse water outlet.
INSTALLATION
Note the following, and install in the reverse order of removal.
WATER OUTLET
Install the water outlet and tighten bolts to the specified torque in the sequence shown.
caution
Do not reuse water outlet.
Water outlet bolts
: 22 N·m (2.2 kg-m, 16 ft-lb)