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DTC C145D: Wiring harness and coupling coil open circuit failure
 
 

cautionIf there is any problem in the CAN bus lines, an incorrect DTC may be set. Prior to this diagnosis, always diagnose the CAN bus lines.
 
 
OPERATION
If the current flowing in the electronic control coupling solenoid coil is smaller than the command value from AWD-ECU, the system is deactivated.
 
 
DTC SET CONDITIONS
If the following conditions are met when the system is activated, AWD-ECU switches the control from AWD to FWD, flashes the AWD/LOCK indicators alternately, and sets the DTC C145D.
  • Sets the specified current command value to the electronic control coupling solenoid
  • Drive current value of the electronic control coupling solenoid: Deviated below from the normal current range
 
 
TROUBLESHOOTING HINTS
Current trouble
  • Open circuit inside the electronic control coupling solenoid
  • Damaged wiring harness and connectors
    • Open circuit between AWD-ECU and the electronic control coupling solenoid
  • AWD-ECU internal error
Past trouble
  • Intermittent wiring harness or connector failure
    noteFor diagnosis procedures, refer to "How to treat past trouble" (Refer to GROUP 00 - How to Use Troubleshooting/How to Treat Past Trouble ).
  • Intermittent electronic control coupling failure (solenoid failure)
 
 
DIAGNOSIS
STEP 1. Scan tool MB991958 CAN bus diagnostics
Use scan tool MB991958 to diagnose the CAN bus lines.
Is the check result normal?
Go to Step 3.
Repair the CAN bus line (Refer to GROUP 54C - Troubleshooting/CAN Bus Diagnostics Table ). On completion, go to Step 2.
 
STEP 2. Check whether the DTC is reset after repairing the CAN bus line.
(1) Erase the DTC.
(2) Turn the ignition switch from the "LOCK" (OFF) position to the "ON" position and hold there for 2 seconds.
(3) Fully depress the accelerator pedal, and maintain its position for 2 seconds.
noteThe coupling coil electronic control is also based on the accelerator pedal opening degree, thus the signal is sent to the ECU.
(4) Check if the DTC is set.
Is the DTC C145D set?
Go to Step 3.
The procedure is complete.
 
STEP 3. Scan tool MB991958 data list
Check the following data list (Refer to ).
  • Item 04: Coupling current command value
  • Item 05: Coupling current monitor value
Is the check result normal?
Go to Step 10.
Go to Step 4.
 
STEP 4. Check the following connector:
Check the connectors below for improper engagement, terminal damage or terminal drawn in the connector case.
  • C-228 AWD-ECU connector
  • D-21 intermediate connector
  • D-23 electronic control coupling solenoid connector
  • C-27 intermediate connector
Are the connectors and terminals in good condition?
Go to Step 5.
Repair the connector(s) or terminal(s). Then go to Step 11.
 
STEP 5. Wiring harness check
Check the wiring harness between the C-228 AWD-ECU connector and the D-21 intermediate connector, and the wiring harness between the D-21 intermediate connector and the D-23 electronic control coupling solenoid side connector for damage or other problem.
Is the wiring harness in good condition?
Go to Step 6.
Repair damage or other problem in the wiring harness. Then go to Step 11.
 
STEP 6. Resistance measurement between electronic control coupling solenoid connector (coupling side) terminals
Disconnect the D-23 connector, and measure the resistance value between the connector terminals on the electronic control coupling side.
Standard value: 2.2 - 4.0 Ω
Is the measured resistance value within the standard value range?
Go to Step 7.
Replace the electronic control coupling (Refer to ). Then go to Step 11.
 
STEP 7. Voltage measurement at the AWD-ECU connector
(1) Disconnect the C-228 AWD-ECU connector.
(2) Measure the voltage between the C-228 wiring harness side connector terminals No.3, No.4 (Ignition switch "ON") and the body ground.
OK: System voltage
Is the check result normal?
Go to Step 8.
Go to Step 9.
 
STEP 8. Wiring harness check
Check the wiring harness between the C-228 AWD-ECU connector (terminal No.10) and the body ground for damage or other problem.
Is the wiring harness in good condition?
Go to Step 10.
Repair the wiring harness. Then go to Step 11.
 
STEP 9. Wiring harness check
notePrior to the wiring harness inspection, check the C-408 and C-415 ETACS-ECU connector, and repair if necessary.
Check the wiring harness between the C-228 AWD-ECU connector (terminal No.3) and the fusible link No. 34, and the wiring harness between the C-228 AWD-ECU connector [terminal No.4 (ignition switch "ON")] and the fusible link No. 34 for damage or other problem.
Is the wiring harness in good condition?
Go to Step 10.
Repair the wiring harness. Then go to Step 11.
 
STEP 10. Check whether the DTC is reset.
(1) Erase the DTC.
(2) Turn the ignition switch from the "LOCK" (OFF) position to the "ON" position and hold there for 2 seconds.
(3) Fully depress the accelerator pedal, and maintain its position for 2 seconds.
noteThe coupling coil electronic control is also based on the accelerator pedal opening degree, thus the signal is sent to the ECU.
(4) Check if the DTC is set.
Is the DTC C145D set?
Replace AWD-ECU (Refer to ). Then go to Step 11.
The trouble can be an intermittent malfunction. (Refer to GROUP 00 - How to Use Troubleshooting/How to Cope with Intermittent Malfunctions ).
 
STEP 11. Check whether the DTC is reset.
(1) Erase the DTC.
(2) Turn the ignition switch from the "LOCK" (OFF) position to the "ON" position and hold there for 2 seconds.
(3) Fully depress the accelerator pedal, and maintain its position for 2 seconds.
noteThe coupling coil electronic control is also based on the accelerator pedal opening degree, thus the signal is sent to the ECU.
(4) Check if the DTC is set.
Is the DTC C145D set?
Diagnose again from Step 1.
The procedure is complete.