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REMOVAL AND INSTALLATION
 
 
Pre-removal and Post-installation operation
  • Engine coolant Draining, Refilling and Check (Refer to ).
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner ).
Radiator removal steps
Engine room under cover front A (Refer to GROUP 51, Under Cover ).
1.Radiator drain plug
2.O-ring
3.Radiator cap
4.CVT fluid cooler feed hose assembly
5.Radiator condenser tank hose
<<A>>>>A<<6.Hose clip
<<A>>>>A<<7.Radiator upper hose
8.Radiator cap assembly
<<A>>>>A<<9.Hose clip
<<A>>>>A<<10.Radiator upper hose
11.Radiator cap assembly bracket
Water return hose connection (Refer to GROUP 23A, Transmission Fluid Cooler and Cooler Line )
<<A>>>>A<<12.Hose clip
13.Radiator lower hose assembly
<<A>>>>A<<14.Radiator lower hose
15.Radiator hose pipe
<<A>>>>A<<16.Radiator lower hose
17.Radiator fan motor connector
18.Condenser fan motor connector
Headlight support upper panel (Refer to GROUP 42A, Loose Panel .)
<<B>>19.Fan, fan motor and fan shroud assembly
20.Support upper insulator
21.Radiator assembly
22.Support lower insulator
23.Radiator condenser tank hose
24.Radiator condenser tank
25.Radiator condenser tank bracket
26.Radiator condenser tank pipe
Fan shroud removal steps
4.CVT fluid cooler feed hose assembly
5.Radiator condenser tank hose
<<A>>>>A<<6.Hose clip
<<A>>>>A<<7.Radiator upper hose
17.Radiator fan motor connector
18.Condenser fan motor connector
Headlight support upper panel (Refer to GROUP 42A, Loose Panel .)
<<B>>19.Fan, fan motor and fan shroud assembly
27.Radiator fan
28.Radiator fan motor
29.Condenser fan
30.Condenser fan motor
31.Fan shroud
 
 
REMOVAL SERVICE POINTS
 
 
<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL
1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 

 
 
<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL
Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.
1. Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
2. Slightly raise the fan, fan motor, and fan shroud assembly.
3. Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< RADIATOR UPPER HOSE/RADIATOR LOWER HOSE/HOSE CLIP CONNECTION
1.
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator hose until the protrusion of the pipe.
3. Align the mating marks on the radiator hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the radiator hose.