STEP 1. Check the signal line for short to ground (On board charger/DC-DC converter, main drive lithium-ion battery, PHEV-ECU and EV remote-ECU or EV remote-ECU empty connector)
(1) Disconnect the C-41 PHEV-ECU connector, D-34 main drive lithium-ion battery connector, D-208 on board charger/DC-DC converter connector and D-31 EV remote-ECU connector, and measure at the wiring harness side.
(2) Measure the resistance between C-41 PHEV-ECU connector (terminal CHGP) and body ground.OK: No continuity
Is the check result normal?
Go to Step 2
.
Repair the connector or wiring harness. Then go to Step 7
.
STEP 2. Check the signal line for short to ground (On board charger/DC-DC converter).
(1) Disconnect the D-208 on board charger/DC-DC converter connector, and measure at the on board charger/DC-DC converter side.
(2) Measure the resistance between the D-208 on board charger/DC-DC converter connector (terminal CHOT) and body ground.OK: No continuity
(3) Measure the resistance between the D-208 on board charger/DC-DC converter connector (terminal CHOT and terminal CGND).OK: No continuity
Is the check result normal?
Go to Step 3
.
Replace the on board charger/DC-DC converter (Refer to
). Then go to Step 7
.
STEP 3. Check the signal line for short to ground (Main drive lithium-ion battery).
(1) Disconnect the D-34 main drive lithium-ion battery connector, and measure at the main drive lithium-ion battery side.note | Do not disconnect the main drive lithium-ion battery connector other than D-34. |
(2) Measure the resistance between the D-34 main drive lithium-ion battery connector (terminal No.9) and body ground.OK: No continuity
(3) Measure the resistance between the D-34 main drive lithium-ion battery connector (terminal No.9 and terminal No.6).OK: No continuity
Is the check result normal?
Go to Step 5
.
Go to Step 4
.
STEP 4. Check the signal line for short to ground (Main drive lithium-ion battery and sub-battery management unit [BMU (SUB)]).
STEP 5. Test the OBD-II drive cycle.
STEP 6. Test the OBD-II drive cycle.
STEP 7. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to Diagnostic Function - OBD-II Drive Cycle - Pattern 3
. (2) Check the DTC.
Is the DTC set?
Retry the troubleshooting.
The procedure is complete.