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REMOVAL AND INSTALLATION
 
 
Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Refilling (Refer to ).
  • Motor Coolant Draining and Refilling (Refer to GROUP 14B - Motor Coolant Change ).
  • Power Drive Unit Removal and Installation [Refer to GROUP 54Db - Inverter <Front> ].
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner ).
Removal steps
<<A>>>>B<<1.Hose clip
<<A>>>>B<<2.Radiator lower hose connection
3.Water inlet fitting
>>A<<4.Thermostat
 
 
REMOVAL SERVICE POINT
 
 
<<A>> HOSE CLIP/RADIATOR HOSE DISCONNECTION
1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 
 
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< THERMOSTAT INSTALLATION
1.
cautionAvoid adhesion of grease to the rubber ring of the thermostat. If the rubber ring is damaged, replace the thermostat.
Install the thermostat with care to avoid peeling or damage to the rubber ring.
2. Install the thermostat as shown.
 

 
 
>>B<< RADIATOR HOSE/HOSE CLIP CONNECTION
1.
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator hose until the protrusion of the pipe.
3. Align the mating marks on the hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the hose.