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REMOVAL AND INSTALLATION
 
 
Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Refilling (Refer to ).
  • Air Cleaner Intake Duct and Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner ).
  • EV Radiator Condenser Tank Removal and Installation (Refer to GROUP 14B - EV Radiator/EV Radiator Condenser Tank ).
Removal steps
1.Radiator drain plug
2.O-ring
3.Radiator cap
4.Radiator condenser tank hose
5.Radiator condenser tank
<<A>>>>B<<6.Hose clip
<<A>>>>B<<7.Radiator upper hose
<<A>>>>B<<8.Hose clip
<<A>>>>B<<9.Hose clip
<<A>>>>B<<10.Radiator lower hose
<<A>>>>B<<11.Hose clip
•Radiator fan motor connector connection
•Condenser fan motor connector connection
12.Fan, fan motor and fan shroud assembly
•Headlight support panel upper (Refer to GROUP 42A - Loose Panel ).
13.Support upper insulator
•Condenser assembly (Refer to GROUP 55 - Condenser Assembly ).
14.Radiator assembly
15.Support lower insulator
16.Radiator fan
17.Radiator fan motor
18.Condenser fan
19.Condenser fan motor
20.Fan shroud
>>A<<21.Radiator air seal
 
 
REMOVAL SERVICE POINT
 
 
<<A>> HOSE CLIP/RADIATOR HOSE REMOVAL
1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 
 
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< RADIATOR AIR SEAL INSTALLATION
Install the new radiator air seal as shown in the figure, taking care not to obstruct the drain hole of the headlight support panel lower.
 

 
 
>>B<< RADIATOR HOSE/HOSE CLIP INSTALLATION
1.
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator hose until the protrusion of the pipe.
3. Align the mating marks on the hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the hose.