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REMOVAL AND INSTALLATION
 
 
Pre-removal Operation
  • Front under cover panel and front extension under cover panel removal (Refer to GROUP 51 - Under Cover ).
  • Engine coolant draining (Refer to <2.4L Engine> or <3.0L Engine>).
  • Air cleaner intake duct and air cleaner assembly removal (Refer to GROUP 15 - Air Cleaner <2.4L Engine> or <3.0L Engine>).
  • Headlight support upper panel cover (Refer to GROUP 51, Radiator Grille )
Post-installation Operation
  • Headlight support upper panel cover (Refer to GROUP 51, Radiator Grille )
  • Air cleaner intake duct and air cleaner assembly installation (Refer to GROUP 15 - Air Cleaner <2.4L Engine> or <3.0L Engine>).
  • Engine coolant refilling (Refer to <2.4L Engine> or <3.0L Engine>).
  • Front under cover panel and front extension under cover panel installation (Refer to GROUP 51 - Under Cover ).
Removal steps
1.Radiator drain plug
2.O-ring
3.Radiator cap
4.Radiator condenser tank hose
5.Radiator condenser tank
<<A>>>>B<<6.Hose clip <2.4L Engine>
7.Water feed hose connection <2.4L Engine>
<<A>>>>B<<8.Hose clip
<<A>>>>B<<9.Radiator upper hose assembly <2.4L Engine> or Radiator upper hose <3.0L Engine>
<<A>>>>B<<10.Hose clip <2.4L Engine>
11.Water pipe <2.4L Engine>
<<A>>>>B<<12.Radiator upper hose <2.4L Engine>
<<A>>>>B<<13.Hose clip
<<A>>>>B<<14.Radiator upper hose <2.4L Engine>
<<A>>>>B<<15.Hose clip <2.4L Engine (Except vehicles for Canada)>
<<A>>>>B<<16.Water return hose connection <2.4L Engine (Except vehicles for Canada)>
<<A>>>>B<<17.Hose clip
<<A>>>>B<<18.Radiator lower hose assembly <2.4L Engine (Except vehicles for Canada)> or Radiator lower hose <2.4L Engine (Vehicles for Canada) and 3.0L Engine>
<<A>>>>B<<19.Hose clip <2.4L Engine (Except vehicles for Canada)>
<<A>>>>B<<20.Radiator lower hose <2.4L Engine (Except vehicles for Canada)>
<<A>>>>B<<21.Water pipe <2.4L Engine (Except vehicles for Canada)>
<<A>>>>B<<22.Hose clip
23.Water pipe <2.4L Engine (Except vehicles for Canada)>
•Radiator fan motor connector connection
•Condenser fan motor connector connection
24.Fan, fan motor and fan shroud assembly
•Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )
25.Support upper insulator
•Condenser assembly (Refer to GROUP 55 - Condenser Assembly )
26.Radiator assembly
27.Support lower insulator
28.Radiator fan
29.Radiator fan motor
30.Condenser fan
31.Condenser fan motor
32.Fan shroud
33.Radiator hose support <3.0L Engine>
>>A<<34.Radiator air seal <Vehicles for USA>
 
 
REMOVAL SERVICE POINTS
 
 
<<A>> HOSE CLIPS/HOSES REMOVAL
1. Make mating marks on the hoses and hose clips as shown to install them in the original position. Then, remove them.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 

 
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< RADIATOR AIR SEAL INSTALLATION <VEHICLES FOR USA>
Install the new radiator air seal as shown in the figure, taking care not to obstruct the drain hole of the headlight support panel lower.
 

 
 
>>B<< HOSE CLIPS/HOSES CONNECTION
1.
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator hose until the protrusion of the pipe <2.4L Engine (Except vehicles for Canada)>.
3. Align the mating marks on the hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the hose.