[Previous][Next]
REMOVAL AND INSTALLATION
 
 
caution
  • Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
  • As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocarbon.
  • Working area should be airy and kept from flame.
Charge air cooler air hose and pipe removal steps
<<A>>>>A<<1.Charge air cooler intake air hose A
<<A>>>>A<<2.Charge air cooler outlet air pipe A
<<A>>>>A<<3.Charge air cooler intake air hose B
<<A>>>>A<<4.Boost pressure sensor
5.O-ring
6.Charge air cooler intake air hose D
•Air cleaner intake duct (Refer to ).
•Battery and battery tray (Refer to GROUP 54A - Battery ).
<<A>>>>A<<7.Charge air cooler outlet air pipe B
•Headlight support panel cover (Refer to GROUP 42A - Loose Panel )
<<A>>>>A<<8.Charge air cooler intake air hose C
•Front bumper and radiator grille assembly (Refer to GROUP 51 - Front Bumper and Radiator Grille Assembly )
9.Charge air cooler upper bracket
10.Charge air cooler lower bracket
11.Charge air cooler assembly
Charge air cooler assembly removal steps
•Front bumper and radiator grille assembly (Refer to GROUP 51 - Front Bumper and Radiator Grille Assembly )
9.Charge air cooler upper bracket
10.Charge air cooler lower bracket
11.Charge air cooler assembly
 
 
REMOVAL SERVICE POINT
 
 
<<A>> AIR HOSE/AIR PIPE REMOVAL
Put mating marks on the air hose, air pipe, and hose clamp, and remove them.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< AIR HOSE/AIR PIPE INSTALLATION
1. Insert hose to stopper end and not overlap with stopper.
2. Place the hose clamp as shown in the figure so that it does not overlap with the bulge and the stopper end. Then, set the hose clamp 5 ± 1 mm(0.20 ± 0.04 inch) away from the stopper.

3.
cautionDo not use an electric screwdriver or air tool. Manually tighten the hose clamp.
Align the mating marks on the air hose, air pipe, and hose clamp. Then, tighten the hose clamp to the specified torque.
Tightening torque: 6.0 ± 1.0 N·m(53 ± 8 in-lb)