14-RADIATOR REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation

Front under cover panel and front extension under cover panel Removal and Installation (Refer to GROUP 51 - Under Cover ).
Engine coolant Draining and Refilling (Refer to ).
Intake duct and air cleaner assembly Removal and Installation (Refer to GROUP 15 - Air Cleaner ).
Headlight support upper panel cover Removal and Installation (Refer to GROUP 51, Radiator Grille )

			Removal steps
		1.	Radiator drain plug
		2.	O-ring
		3.	Radiator cap
		4.	Radiator condenser tank hose
		5.	Radiator condenser tank
		6.	Radiator condenser tank bracket
<<A>>	>>A<<	7.	Hose clip
<<A>>	>>A<<	8.	Radiator upper hose
		9.	Bypass hose
		10.	Water feed hose B
<<A>>	>>A<<	11.	Radiator hose pipe
		12.	Hose clip
<<A>>	>>A<<	13.	Radiator upper hose
<<A>>	>>A<<	14.	Hose clip
<<A>>	>>A<<	15.	Radiator low hose
		•	Radiator fan motor connector connection
		•	Condenser fan motor connector connection
		16.	Fan, fan motor and fan shroud assembly
		•	Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )
		17.	Support upper insulator
		•	Condenser assembly and Radiator assembly connection
		18.	Radiator assembly
		19.	Support lower insulator
		20.	Radiator fan
		21.	Radiator fan motor
		22.	Condenser fan
		23.	Condenser fan motor
		24.	Fan shroud

REMOVAL SERVICE POINTS

<<A>> HOSE CLIP/RADIATOR HOSE REMOVAL

1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.

note	If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS

>>A<< RADIATOR HOSE/HOSE CLIP CONNECTION

caution

Never reuse the hose clip whose claw is broken off to prevent the rusting.

Make mating mark on a new hose clip in the same position as the remove one.

2. Insert the radiator hose until the protrusion of the pipe.

3. Align the mating marks on the radiator hose and hose clip.

4. Remove the hose clip claw and shorten the hose clip, then install the radiator hose.