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REMOVAL AND INSTALLATION <REAR>
 
 
danger
  • When servicing the high-voltage system parts, always wear the specified protection equipment during the check, and shut off the high-voltage by removing the service plug (Refer to PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE).
  • When servicing the junction box, On Board Charger (OBC)/DC-DC converter, and AC inverter, disconnect the rear interlock connector in addition to the service plug removal. (Refer to PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE).
  • When the lock of the connector is damaged, be sure to replace the cable assembly.
  • Do not disassemble any drive battery front cable other than those described in this manual.
cautionBe sure to release the lock of the connector with your hands, because use of a tool or others may damage the connector.
Pre-removal and Post-installation Operation
Rear suspension member, rear motor and rear transaxle assembly (Refer to Rear Suspension - Rear Suspension member Removal and Installation)
Removal steps
1.Junction box lower lid
2.Junction box lower lid packing
•Fuel filler neck connection (Refer to Fuel Filler Supply - Fuel Tank Filler Tube Assembly FUEL TANK FILLER TUBE ASSEMBLY REMOVAL AND INSTALLATION)
3.Drive battery rear cable (junction box)
4.Drive battery rear cable (rear motor)
 
 
REMOVAL SERVICE POINT
 
 
<<A>> DRIVE BATTERY REAR CABLE (JUNCTION BOX) REMOVAL
1. Move the lock (A) of the drive battery side high voltage connector to the direction of the arrow (UNLOCK position).
2. Pull down the high voltage connector to the direction of the arrow until it stops while pushing the lock (B).
3. Pull out the high voltage connector to the direction of the arrow while pushing the lock (C) to disconnect the connector.
4. Remove the junction box lower lid, and remove the junction box side inner cable mounting bolts (2 places).
5. Remove the junction box side outer cable mounting bolts (2 places).
6. Pull out the drive battery rear cable (junction box) from the junction box.
 
 
 
<<B>> DRIVE BATTERY REAR CABLE (REAR MOTOR) REMOVAL
1. Remove the drive battery rear cable (rear motor) side inner cable mounting bolts (2 places).
2. Remove the drive battery rear cable (rear motor) side outer cable mounting bolts (2 places).
3. Pull out the drive battery rear cable (rear motor) from the junction box.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< DRIVE BATTERY REAR CABLE (REAR MOTOR) INSTALLATION
1.
caution
  • Engage the cable as shown, keeping it straight.
Install the drive battery rear cable (rear motor) to the junction box.
2. Install the outer cable mounting bolts and inner cable mounting bolts in this order and tighten them to the specified torque.
Tightening torque: 8.0 ± 1.2 N·m (71 ± 10 in-lb)
 
 
 
>>B<< DRIVE BATTERY REAR CABLE (JUNCTION BOX) INSTALLATION
1.
caution
  • Engage the cable as shown, keeping it straight.
Install the drive battery rear cable (junction box) to the junction box.
2. Install the outer cable mounting bolts and inner cable mounting bolts in this order and tighten them to the specified torque.
Tightening torque: 8.0 ± 1.2 N·m (71 ± 10 in-lb)
 
 
 
>>C<< JUNCTION BOX LOWER LID PACKING INSTALLATION
Once the junction box lower lid is opened, always replace the junction box lower lid packing.
 
 
>>D<< JUNCTION BOX LOWER LID INSTALLATION
cautionWhen reusing the junction box lower lid, check that the junction box lower lid is not damaged or deformed.
1. If the junction box lower lid is damaged or deformed, replace it.
2. Apply the label on the replaced junction box lower lid as shown in the illustration