1.Check of continuity at electric water pump connector (ground terminal)
(1) Disconnect the connector, and measure at the wiring harness side.
(2) Check the continuity between the electric water pump connector (ground terminal) and body ground.OK: Continuity exists (2 Ω or less)
Is the check result normal?
Repair the connector(s) or wiring harness in ground line between the electric water pump connector and body ground. Then,
2.Voltage measurement at electric water pump connector (power supply terminal)
(1) Disconnect the connector, and measure at the wiring harness side.
(2) Change the power supply mode of the electric motor switch to ON (READY indicator: OFF).
(3) Measure the voltage between the electric water pump connector (power supply terminal) and body ground.OK: Battery voltage
Is the check result normal?
3.Water/Oil pump relay check
4.Voltage measurement at water/oil pump relay connector (contact side upstream terminal)
(1) Remove the water/oil pump relay, and measure at the relay box side.
(2) Measure the voltage between the water/oil pump relay connector (contact side upstream terminal) and body ground.OK: Battery voltage
Is the check result normal?
Repair the faulty part. Then,
5.Voltage measurement at water/oil pump relay connector (excitation side upstream terminal)
(1) Remove the water/oil pump relay, and measure at the relay box side.
(2) Change the power supply mode of the electric motor switch to ON (READY indicator: OFF).
(3) Measure the voltage between the water/oil pump relay connector (excitation side upstream terminal) and body ground.OK: Battery voltage
Is the check result normal?
Repair the faulty part. Then,
6.Check of open circuit in power supply line between electric water pump and relay box (water/oil pump relay)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
7.Check of open circuit in WPR line between PHEV-ECU and relay box (water/oil pump relay)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
8.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The trouble can be an intermittent malfunction (Refer to General Information - How to Use Troubleshooting/Inspection Service Points, How to Cope with Intermittent Malfunctions HOW TO COPE WITH INTERMITTENT MALFUNCTIONS).
9.Check of open circuit in WPN line between PHEV-ECU and electric oil pump
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
10.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The trouble can be an intermittent malfunction (Refer to General Information - How to Use Troubleshooting/Inspection Service Points, How to Cope with Intermittent Malfunctions HOW TO COPE WITH INTERMITTENT MALFUNCTIONS).
11.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The procedure is complete.
12.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
Retry the troubleshooting. The procedure is complete.