1.Resistance measurement at PHEV-ECU connector (CNT+ terminal)
(1) Disconnect the PHEV-ECU connector (B508), and measure at the wiring harness side.
(2) Measure the resistance between the PHEV-ECU connector (CNT+ terminal) and body ground.OK: 36 ± 3 Ω [at 23°C (74.3°F)]
Is the check result normal?
2.Check of continuity at drive battery connector (control wiring harness connector) (terminal No. 18)
(1) Disconnect the drive battery connector (control wiring harness connector), and measure at the wiring harness side.
(2) Check the continuity between the drive battery connector (control wiring harness connector) (terminal No. 18) and body ground.OK: Continuity exists (2 Ω or less)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
3.Check of open circuit in CNT+ line between PHEV-ECU and drive battery
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
4.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The trouble can be an intermittent malfunction (Refer to General Information - How to Use Troubleshooting/Inspection Service Points, How to Cope with Intermittent Malfunctions HOW TO COPE WITH INTERMITTENT MALFUNCTIONS).
5.Drive battery main contactor (P) check
danger | - When checking the high voltage circuit, be sure to fully understand the precautions for handling high voltage vehicle in advance.
- When checking the high voltage circuit, be sure to wear an insulating protective equipment.
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Is the check result normal?
Repair the connector(s) or wiring harness inside the drive battery. Then,
6.Check wiring harness and connectors for damage.
Check the wiring harness and connectors in CTN+ line between the PHEV-ECU connector and drive battery connector for damage.Is the check result normal?
Repair the connector(s) or wiring harness. Then,
7.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The trouble can be an intermittent malfunction (Refer to General Information - How to Use Troubleshooting/Inspection Service Points, How to Cope with Intermittent Malfunctions HOW TO COPE WITH INTERMITTENT MALFUNCTIONS).
8.Test the OBD-II drive cycle.
9.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
Retry the troubleshooting. The procedure is complete.