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REMOVAL AND INSTALLATION
 
 
Pre-removal and Post-installation operation
 
 
Removal steps
1.Hose clip
2.Radiator lower hose connection
3.Water inlet fitting
4.Thermostat
 
 
REMOVAL SERVICE POINT
 
 
<<A>> HOSE CLIP/RADIATOR LOWER HOSE DISCONNECTION
1. Make mating marks on the radiator lower hose and the hose clip as shown to install them in the original position.
2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator lower hose.
noteIf there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.
 
 
 
<<B>> WATER INLET FITTING REMOVAL
1. Remove the bolt on the upper side of the water inlet fitting.
2. Use the recommended tool (KTC BEJ20-150) to remove the bolt on the lower side of the water inlet fitting.
 
 
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< THERMOSTAT INSTALLATION
cautionAvoid adhesion of grease to the rubber ring of the thermostat. If the rubber ring is damaged, replace the thermostat.
1. Install the thermostat with care to avoid peeling or damage to the rubber ring.
2. Install the thermostat as shown.
 
 
 
>>B<< WATER INLET FITTING INSTALLATION
1. Tighten the bolt on the upper side of the water inlet fitting to the specified torque.
Tightening torque: 24 ± 3 N·m (18 ± 1 ft-lb)
2. Use the recommended tool (KTC BEJ20-150) to tighten the bolt on the lower side of the water inlet fitting to the specified torque.
Tightening torque: 24 ± 3 N·m (18 ± 1 ft-lb)
 
 
 
>>C<< RADIATOR LOWER HOSE/HOSE CLIP CONNECTION
cautionNever reuse the hose clip whose claw is broken off to prevent the rusting.
1. Make mating mark on a new hose clip in the same position as the remove one.
2. Insert the radiator lower hose until the protrusion of the water outlet fitting.
3. Align the mating marks on the radiator lower hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the radiator lower hose.