14-RADIATOR REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

Pre-removal and Post-installation operation

Engine coolant Draining, Refilling and Check (Refer to ).
Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner ).

			Radiator removal steps
		•	Engine room under cover front A (Refer to GROUP 51, Under Cover ).
		1.	Radiator drain plug
		2.	O-ring
		3.	Radiator cap
		4.	CVT fluid cooler feed hose assembly <CVT>
		5.	Radiator condenser tank hose
<<A>>	>>A<<	6.	Hose clip
<<A>>	>>A<<	7.	Radiator upper hose
		8.	Radiator cap assembly
<<A>>	>>A<<	9.	Hose clip
<<A>>	>>A<<	10.	Radiator upper hose
		11.	Radiator cap assembly bracket
		•	Water return hose connection <CVT> (Refer to GROUP 23A, Transmission Fluid Cooler and Cooler Line ) <F1CJC/W1CJC> or (Refer to GROUP 23C, Transmission Fluid Cooler and Cooler Line ) <F1CJA/W1CJA>
<<A>>	>>A<<	12.	Hose clip
<<A>>	>>A<<	13.	Radiator lower hose <M/T>
		14.	Radiator lower hose assembly <CVT>
<<A>>	>>A<<	15.	Radiator lower hose <CVT>
		16.	Radiator hose pipe <CVT>
<<A>>	>>A<<	17.	Radiator lower hose <CVT>
		18.	Radiator fan motor connector
		19.	Condenser fan motor connector
		•	Headlight support upper panel (Refer to GROUP 42A, Loose Panel .)
<<B>>		20.	Fan, fan motor and fan shroud assembly
		21.	Support upper insulator
		22.	Radiator assembly
		23.	Support lower insulator
		24.	Radiator condenser tank hose
		25.	Radiator condenser tank
		26.	Radiator condenser tank bracket
		27.	Radiator condenser tank pipe
			Fan shroud removal steps
		4.	CVT fluid cooler feed hose assembly <CVT>
		5.	Radiator condenser tank hose
<<A>>	>>A<<	6.	Hose clip
<<A>>	>>A<<	7.	Radiator upper hose
		18.	Radiator fan motor connector
		19.	Condenser fan motor connector
		•	Headlight support upper panel (Refer to GROUP 42A, Loose Panel .)
<<B>>		20.	Fan, fan motor and fan shroud assembly
		28.	Radiator fan
		29.	Radiator fan motor
		30.	Condenser fan
		31.	Condenser fan motor
		32.	Fan shroud

REMOVAL SERVICE POINTS

<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.

note	If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL

Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.

1. Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.

2. Slightly raise the fan, fan motor, and fan shroud assembly.

3. Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

INSTALLATION SERVICE POINT

>>A<< RADIATOR UPPER HOSE/RADIATOR LOWER HOSE/HOSE CLIP CONNECTION

caution

Never reuse the hose clip whose claw is broken off to prevent the rusting.

Make mating mark on a new hose clip in the same position as the remove one.

2. Insert the radiator hose until the protrusion of the pipe.

3. Align the mating marks on the radiator hose and hose clip.

4. Remove the hose clip claw and shorten the hose clip, then install the radiator hose.