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REMOVAL AND INSTALLATION
 
 
Pre-removal and Post-installation Operation
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (RH) Removal and Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining and Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Change ).
Removal steps
<<A>>•A/C compressor assembly (Refer to GROUP 55 - Compressor Assembly ).
•A/C compressor bracket (Refer to GROUP 55 - Compressor Assembly ).
•A/C compressor bracket (Refer to GROUP 11B - Oil Pan and Timing Chain Case ).
1.Engine oil pan drain plug
2.Engine oil pan drain plug gasket
<<B>>>>A<<3.Engine oil pan

Required Special Tool:
  • MD998727: Oil Pan FIPG Cutter
 
 
REMOVAL SERVICE POINTS
 
 
<<A>> A/C COMPRESSOR ASSEMBLY REMOVAL
1. Remove the A/C compressor assembly together with the hose from the bracket.
2. Tie the removed A/C compressor assembly with a string at a position where they will not interfere with the removal and installation of engine oil pan.
 

 
 
<<B>> ENGINE OIL PAN REMOVAL
1. Remove the engine oil pan mounting bolts.
2.
cautionDo not forcibly drive in special tool MD998727 to avoid damage to the engine oil pan seal surface of cylinder block assembly.
Insert special tool MD998727 from the engine oil pan removal groove of the cylinder block assembly.
3. Lightly tap the special tool MD998727 with a hammer to slide the engine oil pan seal surface, cut off the liquid gasket, and remove the engine oil pan.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< ENGINE OIL PAN INSTALLATION
1.
cautionFollow the steps below to degrease the sealant application surface.
  • Before degreasing, make sure that the sealant application surface is free of dust, oil, or foreign materials.
  • Wipe the sealant application surface with a dry paper towel.
  • By using detergent for aluminum, degrease the sealant application surface by spray cleaning.
  • Wipe detergent thoroughly with a dry paper towel. Do not touch the sealant application surface with your fingers, as the fingerprints adhering to the sealant surface affect the sealing.
Remove all the traces of sealant adhering to the engine oil pan and cylinder block assembly using a remover or others. Then, degrease them.
2. Apply the sealant without any gap to the mating surface of engine oil pan as shown in the figure, and install the engine oil pan to the cylinder block assembly.
Specified sealant: ThreeBond 1217G or equivalent
noteInstall the engine oil pan immediately after applying sealant.
3.
cautionAfter the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.
Tighten the engine oil pan mounting bolts to the specified torque.
Tightening torque:
  • M6: 10 ± 2 N·m (89 ± 17 in-lb)
  • M8: 31 ± 2 N·m (23 ± 1 ft-lb)