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REMOVAL AND INSTALLATION
cautionWhen the valve body assembly is replaced, initialize the CVT learned value (refer to ).
 
 
Pre-removal operation
  • Transmission fluid draining (Refer to .)
Post-installation operation
  • Transmission fluid refilling (Refer to .)
Removal steps
<<A>>•Connecting the CVT assembly connector
1.Drain plug
2.Drain plug gasket
>>D<<3.Oil pan
4.Oil pan gasket
5.Magnet
>>C<<6.Fluid strainer
7.O-ring
8.Spring washer
<<B>>>>B<<9.Manual plate
<<C>>>>A<<10.Valve body assembly
 
 
REMOVAL SERVICE POINTS
 
 
<<A>> DISCONNECTING THE CVT ASSEMBLY CONNECTOR
While pushing the part A shown in the figure, and turn the part B anticlockwise to disconnect the CVT assembly connector.
 

 
 
<<B>> MANUAL PLATE REMOVAL
caution
  • To remove the manual plate, use a flat-tipped screwdriver to counterhold the plate so that excessive torque is not applied to it.
  • Do not apply any fixture such as a screwdriver directly to the manual valve to protect it from deformation.
Remove the manual plate mounting nuts, and remove the manual plate and the spring washer from the manual shaft.
 

 
 
<<C>> VALVE BODY ASSEMBLY REMOVAL
caution
  • To remove the bolts securing the valve body assembly and the oil temperature sensor bracket together, use a flat-tipped screwdriver to counterhold the bracket to avoid it from deformation.
  • Be careful not to drop the manual valve.
Remove the valve body assembly mounting bolts, and remove the valve body assembly.
 
 

 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< VALVE BODY ASSEMBLY INSTALLATION
Install the valve body assembly to the transaxle assembly according to the procedure below:
1. Apply the transmission fluid to the terminal assembly mount on the transaxle assembly.

2.
cautionWhen the wire(s) on the valve body assembly are pinched, loose or twisted, correct them.
The wire (A) on the valve body assembly should not be trapped in the valve body assembly bracket (B).
3.
caution
  • To install the valve body assembly to the transaxle assembly, be careful not to scratch the O-ring seated in the connector on the valve body assembly.
  • Push in it so that it butts up tight to the case.
Install the valve body assembly to the transaxle assembly.
4. Tighten the two bolts by hand.
5. Then tighten nine mounting bolts by hand.
6. Tighten 11 bolts to the specified torque.
Tightening torque:
7.9 ± 1.0 N·m (70 ± 8 in-lb)
 

 
 
>>B<< MANUAL PLATE INSTALLATION
caution
  • To install the manual plate, use a flat-tipped screwdriver to counterhold the plate so that excessive torque is not applied to it.
  • Do not apply any fixture such as a screwdriver directly to the manual valve to protect it from deformation.
Install the manual plate and the spring washer, and tighten the mounting nuts to the specified torque.
Tightening torque:
22 ± 0.4 N·m (16 ± 0.2 ft-lb)
 

 
 
>>C<< FLUID STRAINER INSTALLATION
cautionIt should butt tight to the valve body.
Install the fluid strainer, and then tighten the mounting bolts to the specified torque.
Tightening torque:
7.9 ± 1.0 N·m (70 ± 8 in-lb)
 

 
 
>>D<< OIL PAN INSTALLATION
cautionWipe off excessive fluid to avoid incorrect diagnosis of fluid leakage.
Install the oil pan to the transaxle assembly, and then tighten the mounting bolts to the specified torque in the numerical order.
Tightening torque:
5.9 ± 0.6 N·m (52 ± 5 in-lb)