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Inspection and Adjustment
 
 
INSPECTION
 
 
Brake Pedal Height
Check the height (H1) between the floor panel and the brake pedal upper surface.
H1: Refer to Brake Pedal.
cautionRemove the front floor carpet.
 
 
Stop Light Switch
Check the clearance (C) among the lever and the stop light switch mounting bracket .
C: Refer to Brake Pedal.
cautionThe stop light must turn off when the brake pedal is released.
noteHold the brake pedal pad to make the clearance between the stop light switch mounting bracket and brake pedal.
 
 
Brake Pedal Play
Press the brake pedal. Check the brake pedal play (A) (stroke until fluid pressure occurs).
A: Refer to Brake Pedal.
 
 
Depressed Brake Pedal Height
With the power supply mode of the electric motor switch turned ON, check the height between the floor panel and the brake pedal upper surface (H2) when depressing the brake pedal at 490 N (50 kg, 110 lb).
H2: Refer to Brake Pedal.
cautionRemove the front floor carpet.
 
 
ADJUSTMENT
 
 
Brake Pedal Height
Perform the following procedure when brake pedal height is not within the specified value because brake pedal height is not adjustable.
1. Check input rod length. Refer to Inspection and Adjustment.
2. Replace brake pedal assembly when input rod length is within specified value.
 
 
Stop Light Switch
1. Remove driver knee air bag module. Refer to Removal and Installation.
2. Disconnect the harness connector from stop light switch.
3. Loosen the stop light switch 90° counterclockwise.
4. The stop light switch penetrate the clip hole of stop light switch mounting bracket and firmly push the stop light switch against the lever . (Do not touch the pedal during installing stop light switch.) And, turn the stop light switch clockwise (about 90°) until the stop light switch.
caution
  • The clearance (C) between the brake pedal bracket and stop light switch mounting bracket must be the specified value.
    C: Refer to Brake Pedal.
  • The stop light must be turned off when the brake pedal is released.
 
 
Depressed Brake Pedal Height
1. Perform the air bleeding. Refer to Bleeding Brake System.
2. With the power supply mode of the electric motor switch turned ON, check the height between the floor panel and the brake pedal upper surface (H2) when depressing the brake pedal at 490 N (50 kg, 110 lb).
H2: Refer to Brake Pedal.
cautionRemove the front floor carpet.