1.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
The trouble can be an intermittent malfunction (Refer to General Information - How to Use Troubleshooting/Inspection Service Points, How to Cope with Intermittent Malfunctions HOW TO COPE WITH INTERMITTENT MALFUNCTIONS).
2.Drive battery control wiring harness check (Drive battery refrigerant temperature sensor signal line)
(2) Check the following harness for short to ground circuit and open circuit.- Between the BMU connector (terminal No. 24) and the drive battery cooler pipe assembly connector (terminal No. 1)
- Between the BMU connector (terminal No. 21) and the drive battery cooler pipe assembly connector (terminal No. 7)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
3.Drive battery control wiring harness check (Drive battery refrigerant temperature sensor signal line)
Check the following wiring harness for damage.- Between the BMU connector (terminal No. 24) and the drive battery cooler pipe assembly connector (terminal No. 1)
- Between the BMU connector (terminal No. 21) and the drive battery cooler pipe assembly connector (terminal No. 7)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
4.Drive battery control wiring harness check (Drive battery refrigerant temperature sensor ground line)
Check the following wiring harness for open circuit.- Between the BMU connector (terminal No. 23) and the drive battery cooler pipe assembly connector (terminal No. 2)
- Between the BMU connector (terminal No. 22) and the drive battery cooler pipe assembly connector (terminal No. 8)
Is the check result normal?
Repair the connector(s) or wiring harness. Then,
5.Drive battery refrigerant temperature sensor check
6.Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to OBD-II Drive Cycle OBD-II DRIVE CYCLE. (2) Check the DTC.
Is the DTC set?
Retry the troubleshooting. The procedure is complete.