Inspection Procedure 4: EV system overheating (water cooling system)
COMMENTS ON TROUBLE SYMPTOM
The EV cooling system (water cooling system), power drive unit, rear motor assembly or On Board Charger (OBC)/DC-DC converter is suspected.
TROUBLESHOOTING HINTS
Malfunction of the EV water cooling system (EV coolant, water cooling system line)
Malfunction of the electric water pump
Malfunction of the EV radiator
Malfunction of the EV radiator condenser tank
Malfunction of the power drive unit
Malfunction of the rear motor assembly (with built-in REMCU)
Malfunction of the On Board Charger (OBC)/DC-DC converter
DIAGNOSIS
1.
EV coolant concentration check
Check the EV coolant concentration (Refer to
EV COOLANT CONCENTRATION CHECK
).
Is the check result normal?
Change the EV coolant so that there is no abnormality (Refer to
EV COOLANT CHANGE
).
2.
EV coolant level check
Check the EV coolant level (Refer to
EV COOLANT CHECK
).
Is the check result normal?
3.
Check of leakage in EV water cooling system
Check the EV coolant leakage (Refer to
EV COOLANT LEAK CHECK
).
Is the check result normal?
Refill the EV coolant (Refer to
EV COOLANT CHECK
). Then go to
.
Determine the faulty part and repair or replace it.
4.
EV water cooling system line check
Visually check that the pipes and hoses for EV water cooling system are not broken or damaged.
Is the check result normal?
The procedure is complete.
Replace the faulty part.