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Removal and Installation
 
 
REMOVAL
 
 
1. When removing the front sonar sensor inner, remove the front bumper. Refer to Removal and Installation.
2. Disconnect connector of the sonar sensor.
3. Unhook the pawls to remove the sonar sensor from the sensor holder .
Front sonar sensor outerFront sonar sensor innerFront sonar sensor side
4. Remove the sensor holder from the front bumper.
noteRemove the front bumper, when remove the sensor holder.
 
 
INSTALLATION
caution
  • Check sonar sensor packing for damage before installation.
  • Check that the packing is properly installed to the sonar sensor.
  • Install it so that the connector of the sensor turns to the arrow direction of the figure.
    Sensor Layout
    Front sonar sensor LH sideFront sonar sensor LH outerFront sonar sensor LH inner
    Front sonar sensor RH innerFront sonar sensor RH outerFront sonar sensor RH side
    : Connector direction
  • Install in the reverse order of removal when install only the sensor.
  • Follow the procedure below when replace the sensor holder.
  1. Install sonar sensor to sensor holder.
  2. Degrease and clean the inner side of the bumper fascia base line and then apply primer (3M K500,K520 or equivalent) on the sensor holder installing face, which is shown as on the figure.
    Front sonar sensor LH outerFront sonar sensor LH innerFront sonar sensor LH side
    cautionNever apply two coats of primer. Applying two coats or more of primer results in excessively thick film and this may allow the sensor holder to come off from primer under exfoliation.
  3. Dry the primer for more than 3 minutes and peel off the double sided tape releasing paper (film) and then taking precautions not to contact the bumper with the double sided tape ( on the figure), bend the sensor holder to the arrow direction as shown on the figure ().
    Front sonar sensor LH outerFront sonar sensor LH innerFront sonar sensor LH side
    cautionPrimer drying time depends on temperature and therefore confirm that primer has dried before bending the sonar holder.
  4. Match the sonar sensor part shown on the figure, to the sensor installing hole of the bumper fascia.
    Front sonar sensor LH outerFront sonar sensor LH innerFront sonar sensor LH side
  5. Remove the sensor from the sensor holder and press the adhesion face ( part on figure) throughout with your thumb for more than 2 seconds and pressure bond the sensor holder [Target pressure: 50 N (5.1kg, 11.3 lb)].
    Front sonar sensor LH outerFront sonar sensor LH innerFront sonar sensor LH side
    caution
    • When the temperature is less than 15°C (59°F), use a drier etc., to warm the adhesion face and proceed the work.
    • After installing the sensor holder, leave it at least for 2 - 3 hours.
  6. Install the sensor to the sensor holder.
  7. Shake the part of the sensor holder shown on the figure up and down and then right and left to confirm that the holder has been installed (bonded) firmly.
    Front sonar sensor LH outerFront sonar sensor LH innerFront sonar sensor LH side
  8. Connect connector to the sonar sensor.
  9. Install the front bumper. Refer to Removal and Installation.