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| caution | Carefully handle knock sensor avoiding shocks. |
| caution |
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.| caution |
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| note | Number the pistons and rods so they can be installed in the same position. |
| caution | When removing them note the installation position. Keep them in the correct order. |
.| caution |
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.| caution | Do not damage the mating surfaces. |
| note | In areas where the cutter is difficult to use, use a plastic hammer to lightly tap the cutter where the liquid gasket is applied. Use a plastic hammer to slide the cutter by tapping on the side. |
.| caution |
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| note | When removing or installing signal plate, use socket (size T30). |
| caution | When removing bearings note the installation position. Keep them in the correct order. |
| note | When removing the rear oil seal without removing the cylinder block, use a suitable tool to pull it out between the crankshaft and block. |
from cylinder block (if necessary).| caution | When removing oil jet assemblies note the installation position. Keep them in the correct order. |
![]() | : Engine front |
| caution | Be sure to wear protective goggles for protection from flying substances. |
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.| Water drain plug | : 9.8 N·m (1.0 kg-m, 87 in-lb) |
to both sides of the No. 3 journal
housing on cylinder block.![]() | : Engine front |
facing crankshaft arm (outside).| caution | Do not apply engine oil to back surface of main bearings. |
in main bearing
are aligned. The main bearing without an oil hole goes in ladder assembly.| caution | Be sure to remove dowel pin. |
| caution | Do not install rear oil seal yet. |
| note | Ladder assembly cannot be replaced as a single part because it is machined together with cylinder block. |
of liquid gasket with a suitable tool to ladder assembly
as shown. | note | After tightening ladder assembly, remove liquid gasket that protrudes at location ( ) shown. |
![]() | : Cylinder block |
![]() | : Apply liquid gasket to end |
| B | : View B |
| D | : 1.5 mm (0.059 in) |
| E | : 3.4 - 4.4 mm (0.134 - 0.173 in) |
![]() | : Engine outside |
.| Step 1 | Bolts 1 – 10 | : 39.2 N·m (4.0 kg-m, 29 ft-lb) |
| Step 2 | Bolts 11 – 22 | : 25.1 N·m (2.6 kg-m, 19 ft-lb) |
| caution | Check tightening angle. Do not judge angle by visual inspection. |
| Bolts 1 – 22 | : 60° – 65° |

| caution | Do not reuse snap rings. |
on the piston head, the oil splash
and the cylinder number
on connecting rod are positioned as shown.
.![]() | : Oil ring upper or lower rail gap (either of them) |
![]() | : Second ring and oil ring spacer gap |
![]() | : Top ring gap |
facing upward.| caution |
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| caution | Do not apply engine oil to the back surface of connecting rod bearings. |
with the cutout
of connecting rod and connecting rod cap to install.| caution | Do not damage the cylinder wall and crankshaft pin, resulting from an interference of the connecting rod big end. |
| Step 1 | : Tighten 27.4 N·m (2.8 kg-m, 20 ft-lb) |
| Step 2 | : Loosen 0 N·m |
| Step 3 | : 19.6 N·m (2.0 kg-m, 14 lb-ft) |
| caution | Check tightening angle. Do not judge angle by visual inspection. |
| Bolts | : Tighten 90° - 95° |
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as shown.| caution |
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| note |
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| caution | Do not reuse O-ring. |
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