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REMOVAL AND INSTALLATION
cautionDo not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
 
 
Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
  • Instrument Panel Lower Removal (Refer to GROUP 52A - Instrument Lower Panel ).
  • ETACS-ECU Removal (Refer to GROUP 54A - ETACS-ECU ).
Post-installation Operation
  • ETACS-ECU Installation (Refer to GROUP 54A - ETACS-ECU ).
  • Instrument Panel Lower Installation (Refer to GROUP 52A - Instrument Lower Panel ).
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).
Removal steps
>>C<<1.Clutch switch
>>B<<2.Clutch interlock switch
3.Stopper
4.Hose clip
5.Reservoir hose and brake fluid reservoir connection
<<A>>>>A<<6.Clutch tube assembly A connection
<<B>>7.Clutch master cylinder and clutch pedal assembly
<<C>>8.Clutch master cylinder
9.Clutch pedal assembly
10.Sealer
11.Pedal pad
 
 
REMOVAL SERVICE POINT
 
 
<<A>> CLUTCH TUBE ASSEMBLY A DISCONNECTION
caution
  • Do not remove the O-rings and the clips from the clutch tube assembly A and the clutch master cylinder.
  • If the O-rings or the clips of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.
 
 
 
<<B>> CLUTCH MASTER CYLINDER AND CLUTCH PEDAL ASSEMBLY REMOVAL
Remove the clutch master cylinder and clutch pedal assembly from inside the vehicle.
 
 
<<C>> CLUTCH MASTER CYLINDER REMOVAL
Pull out the clutch master cylinder by turning the cylinder 45° to the direction of the arrow shown in the figure.
 
 
 
 
INSTALLATION SERVICE POINT
 
 
>>A<< CLUTCH TUBE ASSEMBLY A CONNECTION
caution
  • Check that the O-rings and the clips are not damaged before installing the clutch tube assembly A and the clutch master cylinder.
  • If the O-rings of the clutch tube assembly A and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.
After installing the clip to the clutch master cylinder, install the clutch tube assembly A to the clutch master cylinder.
 

 
 
>>B<< CLUTCH INTERLOCK SWITCH INSTALLATION
Install the clutch interlock switch at the specified dimension when the clutch pedal is released.
 
 
 
>>C<< CLUTCH SWITCH INSTALLATION
Install the clutch switch at the specified dimension when the clutch pedal is released.