PURPOSE

Certain vehicles with F1CJC/W1CJC (CVT-8) transmissions may exhibit a shudder or surge condition possibly caused by poor reaction of the hydraulic pressure circuit. With continued driving under these conditions, the CVT belt may slip repeatedly when accelerating, and abrasion powder may enter the hydraulic pressure circuit, causing a warning light to turn on with one of the following DTCs: P0776, P0730, P0741, P084A, P0969, P2719. The shudder/surge condition may also be described as engine flare, lack of acceleration, and/or car shake.

This TSB instructs dealers to diagnose and test drive vehicles exhibiting this condition. For all vehicles, verify that SR-16-006 has been completed for vehicles listed in that Recall bulletin (2016 Lancer, 2016 Outlander, and 2015-2016 Outlander Sport: CVT ECU should be updated to the software numbers listed in the “CVT ECU Reprogramming Chart” in this TSB, or higher). If any of the DTCs previously listed are present, dealers are required to submit data from MUTIII-SE, create a Techline case, follow inspection procedures related to recorded DTCs, and make necessary repair based on results. A replacement transmission should ONLY be ordered if approved by Techline or your DPSM.

AFFECTED VEHICLES

The following vehicles equipped with F1CJC/W1CJC (CVT-8) transmissions ONLY:

• 2018 - 2020 Eclipse Cross*
• 2016 - 2017 Lancer with 2.0L/2.4L engine
• 2016 - 2020 Outlander with 2.4L engine*
• 2015 - 2020 Outlander Sport/RVR with 2.0L engine*
• 2018-2020 Outlander Sport/RVR with 2.4L engine*<.

* This TSB may also apply to later model years with F1CJC/W1CJC (CVT-8) transmissions.

NOTE: This TSB should be performed on a customer complaint basis only.

CVT ECU REPROGRAMMING CHART (only for models listed in SR-16-006)

NOTE: If SR-16-006 shows as an open Recall in the Warranty Superscreen, then SR-16-006 must be completed. Once completed, the CVT ECU should then display the software numbers listed below.

REPAIR PROCEDURE

DIAGNOSTIC PROCEDURE 1: MAIN ACTION

1. Connect MUT-III to the vehicle and check for any of the following DTCs stored in the CVT ECU:
   P0776, P0730, P0741, P084A, P0969, P2719.

Are any of the DTCs listed above stored in the CVT ECU?

• YES - Go to step 3.
• NO - Go to step 2.
  

2. Did customer report that the vehicle exhibited (currently or previously) a shudder or surge condition? (This condition may also be described as engine flare, lack of acceleration, and/or car shake.)

• YES - Go to “Diagnostic Procedure 2: Special Case” in this TSB.
• NO - Go to step 4 to verify that SR-16-006 has been completed for vehicles listed in that Recall bulletin (2016 Lancer, 2016 Outlander, and 2015-2016 Outlander Sport).

3. If any of the DTCs listed in step 1 are stored in the CVT ECU, perform the steps below.
1. Using MUT3-SE save an “ALL DTC” list or “Freeze Frame Data” file displaying the vehicle's VIN and all accompanying DTCs.
   
   For instructions on saving an “ALL DTC” list and “Freeze Frame Data” file and attaching to a Techline case, go to:

● MDL > service > systems > Techline > Techline system

● Click on the “HOW-TO” Instructions button, and follow instructions under “DTC LISTS” and “FREEZE FRAME DATA.”

NOTE: A “screen shot” will NOT be accepted as it does not include the vehicle's VIN.

2. Create a Techline case and attach the files to the Techline case.
3. For DTCs P0730, P0741, P0969, P2719:
   Follow the Flow chart in the applicable Service Manual.
   Group 23A -> Diagnosis <CVT> -> Diagnostic Trouble Code Procedures.
   
   For DTCs P0776 and P084A:
   Follow the Flow Chart in the applicable Service Manual, then follow the inspection of the CVT Belt and Pulley system as outlined later in this TSB, in the section called “CVT Belt and Pulley Inspection.”
4. Contact Techline for assistance.
5. Depending on diagnosis, and instruction from Techline, order replacement parts as needed.
   Refer to Parts Information in this TSB for the correct part number.
6. If applicable, replace the CVT-8 transaxle or the valve body, then perform the CVT ECU coding procedures found in TSB-15-23-001, “F1CJC/W1CJC CVT ECU Coding Procedure.”

• YES - Repair is complete.
• NO - Complete SR-16-006.

NOTE: All CAN reprogramming is now performed with MUT3-SE. Refer to TIN-17-00-001REV for more details on the updated procedures with MUT3-SE.

DIAGNOSTIC PROCEDURE 2: SPECIAL CASE

ONLY if customer reports a shudder/surge condition, follow this procedure before replacing the CVT-8 transmission.

1. Look up the vehicle's VIN in the Warranty Superscreen and verify that SR-16-006 has been completed (for 2016 Lancer, 2016 Outlander, and 2015-2016 Outlander Sport). If not completed, perform SR-16-006, then go to step 2.
2. Test drive the vehicle to see if the shudder/surge condition can be duplicated.
1. Refer to “Figure 1: Test Drive Procedure for Duplicating CVT-8 Belt Slip” on next page.
2. Setup MUT-III with the applicable Drive Recording parameters listed in the “Diagnostic Procedure 2: Special Case” diagram above.

For instructions on setting up Drive Recordings in MUTIII-SE: Using MEDIC, from the main page, click the “MUT3-SE” icon at the top center of the screen to open MUT-III SE. Click on the MUTIII-SE User's Manual button in lower left corner; go to Chapter 5: Drive Recorder. Set the Manual Trigger to index the recording when the shudder/surge condition is noticed.

3. Follow the Test Drive procedures to duplicate these conditions. Set the Manual Trigger when the shudder/surge condition is noticed.

Test drive route should be relatively free from other traffic so you can safely conduct the test and concentrate on vehicle operation and performance.
ALWAYS follow all traffic laws and safe driving practices.

3. Was the shudder/surge condition duplicated?

• YES - Go to step 4.
• NO - Repair is complete. Return vehicle to customer.

4. Create a Techline case.
5. Attach the following Drive Recording Data from MUT-III to the Techline case.

For instructions on attaching a Drive Recording to a Techline case, go to:

● MDL > service > systems > Techline > Techline system

● Click on the “HOW-TO” Instructions button, and follow instructions under “DRIVE RECORDINGS” and “3. Attach A Drive Recording To A Techline Case.”

6. Contact Techline for assistance.
7. Depending on diagnosis, and instruction from Techline, order replacement parts as needed.
   Refer to Parts Information in this TSB for the correct part number.
8. If applicable, replace the CVT-8 transaxle or the valve body, then perform the CVT ECU coding procedures found in TSB-15-23-001, “F1CJC/W1CJC CVT ECU Coding Procedure.”

CVT BELT AND PULLEY INSPECTION

For DTCs P0776 and P084A, follow the Flow Chart in the applicable Service Manual, then follow the steps below to complete CVT belt and pulley inspection.

Attach any borescope photos to the Techline case. Then contact Techline for assistance. Return to step 6 above.

PARTS INFORMATION

Use the genuine Mitsubishi Parts listed below:

NOTE: ONLY order a new CVT-8 transmission after following instructions in the Repair Procedure in this TSB.

NOTE: ONLY order a new valve body or CVT-8 transmission after following instructions in the Repair Procedure in this TSB.

Model	Vehicle Drive	Control Valve Part Number	CVT-8 Transmission Part Number	Quantity
2018-2020 Eclipse Cross (4B40)	2WD	2800A187	2700A451	1
	4WD		2700A453	1
2016-2017 Lancer (4B11)	2WD		2700A401	1
	4WD		2700A403	1
2016-2017 Lancer (4B12)	2WD		2700A435	1
	4WD		2700A406	1
2016-2020 Outlander (4J12)	2WD		2700A435	1
	4WD		2700A406	1
2015-2020 Outlander Sport/RVR (4B11)	2WD		2700A401	1
	4WD		2700A403	1
2018-2020 Outlander Sport/RVR (4B12)	2WD		2700A401	1
	4WD		2700A403	1
All		MZ320185	Transmission Fluid: Mitsubishi Motors Genuine CVTF-J4	6.9 L (7.3 qt)

WARRANTY INFORMATION

REPROGRAMMING OF CVT-8 TRANSMISSION:

Look up the vehicle's VIN in the Warranty Superscreen. Check if any of the following campaigns are showing as open on the Superscreen:

If any of these campaigns are NOT completed, complete SR-16-006 ONLY, following instructions in that bulletin to enter the proper claims for the vehicle.

TEST DRIVE AND REPLACEMENT OF CVT-8 TRANSMISSION:

CVT-8 BELT INSPECTION & VALVE BODY REPLACEMENT/REINSTALLATION:

Warranty Coverage: Powertrain coverage

• 10/100 if Original owner
• 5/60 if Subsequent owner

Copyright 2020, Mitsubishi Motors North America, Inc.