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DTC U0112: SUB-BMU Signal Timeout



caution
  • If there is any problem in the CAN bus lines, an incorrect DTC may be set. Prior to this diagnosis, diagnose the CAN bus lines (Refer to GROUP 54C - CAN Bus Diagnostics Table ).
  • Whenever ECU is replaced, ensure that the CAN bus lines are normal.

MONITOR EXECUTION




MONITOR EXECUTION CONDITIONS (Other monitor and Sensor)


Other Monitor (There is no temporary DTC set in memory for the item monitored below)
Sensor (The sensor below is determined to be normal)

DTC SET CONDITIONS


Logic Flow Chart

Check Conditions
Judgment Criterion

OBD-II DRIVE CYCLE PATTERN




FAIL-SAFE AND BACKUP FUNCTION



  • Not available

PROBABLE CAUSES



  • The harness and connector is failed.
  • CAN line harness damage or connector damage.
  • The battery management unit (BMU) is failed.
  • The sub-battery management unit [BMU (SUB)] is failed.

DIAGNOSIS


Required Special Tools
  • MB991658: Test harness

STEP 1. Using scan tool (M.U.T.-IIISE), check whether the other DTC is set.


Check whether the DTC P1AD3, P1AD4, P1AD5, P1AD6, P1AD7, P1AD9, P1ADA, P1ADB, P1ADC or P1ADD is set.

Q. Is the DTC set?

Inspection chart for DTC (Refer to ).
Go to Step 2.

STEP 2. Check of open circuit, short to ground circuit, short to power supply circuit and damage in CNBL, CNBH line between main drive lithium-ion battery connector and battery management unit (BMU).


Q. Is the check result normal?

Go to Step 3.
Repair the connector(s) or wiring harness.

STEP 3. Measure the resistance at the D-33 main drive lithium-ion battery connector.


(1)Disconnect the connector, and measure at the wiring harness side.
(2)Check the resistance between the D-33 main drive lithium-ion battery connector terminal No.5 and terminal No.6.
OK: 100 - 140 Ω

Q. Is the check result normal?

Go to Step 4.
Repair the connector(s) or wiring harness.

STEP 4. Check of open circuit, short to ground circuit, short to power supply circuit and damage in CANL, CANH line between main drive lithium-ion battery connector and sub-battery management unit [BMU (SUB)].


Remove the battery tray cover (Refer to ).

Q. Is the check result normal?

Go to Step 5.
Repair the connector(s) or wiring harness.

STEP 5. Measure the resistance between the D-33 main drive lithium-ion battery connector and the sub-battery management unit [BMU (SUB)].


(1)Disconnect the connector, and measure at the wiring harness side.
(2)Measure the resistance between the following terminals.

  • Between the D-33 main drive lithium-ion battery connector (terminal No.6) and the battery management unit (BMU) connector (terminal CANL).
  • Between the D-33 main drive lithium-ion battery connector (terminal No.5) and the battery management unit (BMU) connector (terminal CANH).
OK: Continuity exist (2 Ω or less)

Q. Is the check result normal?

Go to Step 6.
Repair the connector(s) or wiring harness.

STEP 6. Check of open circuit, short to ground circuit, short to power supply circuit and damage in IGCT line between main drive lithium-ion battery connector and sub-battery management unit [BMU (SUB)].


Q. Is the check result normal?

Go to Step 7.
Repair the connector(s) or wiring harness.

STEP 7. Check of open circuit, short to power supply circuit and damage in GND line between main drive lithium-ion battery connector and sub-battery management unit [BMU (SUB)].


Q. Is the check result normal?

Go to Step 8.
Repair the connector(s) or wiring harness.

STEP 8. Using scan tool (M.U.T.-IIISE), check whether the DTC is set again.


Recheck the DTC.
(1)Erase the DTC.
(2)Turn off the power supply mode of the electric motor switch.
(3)Turn on the power supply mode of the electric motor switch.
(4)Check the DTC.

Q. Is the DTC set?

Replace the sub-battery management unit [BMU (SUB)] (Refer to ). Then go to Step 9.
The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Cope with Intermittent Malfunction ).

STEP 9. Test the OBD-II drive cycle.


(1)Carry out a test drive with the drive cycle pattern. Refer to GROUP 54Da - Diagnostic Function - OBD-II Drive Cycle - Pattern 1 .
(2)Check if the DTC is set.

Q. Is the DTC set?

Retry the troubleshooting.
The inspection is complete.