REMOVAL AND INSTALLATION <2.0L ENGINE TURBO>

Thermostat case removal steps <<A>> >>D<< 1. Radiator upper hose 2. Cooling water outlet hose fitting 3. Cooling water outlet hose fitting gasket 4. Cooling water line hose 5. Cooling water line hose 6. Engine coolant temperature sensor connector connection 7. Heater hose connection 8. Ground cable connection 9. Control wiring harness connection 10. Harness bracket 11. Turbocharger water feed hose 12. Turbocharger water feed pipe 13. Gasket 14. Thermostat case 15. Thermostat case gasket Water pump inlet pipe removal steps 14. Thermostat case 15. Thermostat case gasket · Turbocharger assembly (Refer to GROUP 15, Exhaust Manifold and Turbocharger Assembly .) 16. Turbocharger water return hose 17. Water pump inlet pipe 18. Cooling water line gasket >>C<< 19. O-ring Engine coolant temperature sensor removal steps · Fuel injector return pipe (Refer to GROUP 13B, Injector .) <<B>> >>B<< 20. Fuel high-pressure hose connection 21. Emission control vacuum hose and pipe assembly mounting bolts 6. Engine coolant temperature sensor connector <<C>> >>A<< 22. Engine coolant temperature sensor

• MB992042: Water Temp Sensor Wrench
  

Make mating marks on the radiator upper hose and the hose clamp as shown to install them in the original position. Then, remove them.

1.Follow the steps below to unlock the fuel high-pressure hose connector. (1) Insert a flat-tipped screwdriver [6 mm (0.24 inch) wide and 1 mm (0.04inch) thick] into the retainer of the fuel high-pressure hose connector. (2) caution When pushing up the retainer of the fuel high-pressure hose connector, pay attention to avoid damage to the retainer. Turn the flat-tipped screwdriver inserted into the retainer by 90 degrees angle to push up the retainer and unlock the fuel high-pressure hose connector. 2.Disconnect the fuel high-pressure hose.

Use special tool MB992042 to remove the engine coolant temperature sensor.

1.Apply the specified sealant to the engine coolant temperature sensor thread. Specified sealant: Three bond 1324N or equivalent note Install the engine coolant temperature sensor immediately after applying sealant.

2. caution After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine. Use special tool MB992042 to tighten the engine coolant temperature sensor to the specified torque. Tightening torque: 30 ± 9 N·m (22 ± 7 ft-lb)

1.Pull up the retainer of fuel high-pressure hose to unlock before installing.

2.Securely insert the fuel rail stopper into the fuel high-pressure hose connector groove to install the fuel high-pressure hose to the fuel rail. 3. caution When pushing in the retainer of the fuel high-pressure hose connector, pay attention to avoid damage to the retainer. After the installation of the fuel high-pressure hose, slightly pull the fuel high-pressure hose to check that it is connected securely. At this time, also check that there is approximately 1 mm (0.04inch) play. Push in the retainer of the fuel high-pressure hose connector to lock the fuel high-pressure hose and fuel rail.

Fit the O-ring in the water pump inlet pipe groove, wet the O-ring circumference or the pipe mounting area inner wall, and then insert the O-ring.

1.Insert radiator upper hose as far as the projection of the cooling water outlet hose fitting. 2.Align the mating marks on the radiator upper hose and hose clamp, and then connect the radiator upper hose.