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Troubleshooting Chart
SymptomCheck items
Cooling system parts malfunctionPoor heat transferWater pump malfunctionWorn or loose drive belt
Thermostat stuck closedCoolant circulation
Damaged finsDust contamination or rock clogging
Mechanical damage
Clogged radiator cooling tubeExcess foreign material (rust, dirt, sand, etc.)
Reduced air flowCooling fan does not operateEngine cooling fans
High resistance to fan rotation
Damaged fan blades
Damaged radiator shroudRadiator shroud
Improper coolant mixture ratioCoolant viscosity
Poor coolant qualityPeriodic maintenance
Insufficient coolantCoolant leaksCooling hoseLoose clamp
Cracked hose
Water pumpPoor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterioration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tankCracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cooling systemCylinder head deterioration
Cylinder head gasket deterioration
Except cooling system parts malfunctionOverload on engineAbusive drivingHigh engine rpm under no load
Driving in low gear for extended time
Driving at extremely high speed
Powertrain system malfunction
Installed improper size wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air flowBlocked radiator grilleInstalled car brassiere
Mud contamination or paper clogging
Blocked bumper
Blocked radiator
Blocked condenser
Installed large fog light